WONLEAN Customized - Robotic Waterjet Automotive Interior Cutting Solution
Category:News Center
Author: Wonlean Waterjet
Source: Wonlean Waterjet
Add time:2025-11-14 11:05
Core Configuration of the Solution:
Overall Structure Composition

Details of Key Components
- Contour Fixture: Composed of a support mold main body, contour block, and positioning pin assembly. The contour block's surface is CNC-machined for precise fitting with products, ensuring accurate positioning of special-shaped surfaces. The positioning pin enables precise secondary positioning of products, guaranteeing processing accuracy after clamping.
- Waterjet Robotic Arm: Includes a robotic arm base, high-pressure pipe, robotic arm, cutter head seat, and cutter head. Equipped with the ABB-IRB2600 robotic arm, the three-axis cutter head is connected to the robotic arm via the cutter head seat, with cutting materials supplied through coiled high-pressure pipelines.
- Gantry Frame Components: Adopts a welded square tube structure with bolted connections, offering stable and reliable support for the entire equipment.
- Other Auxiliary Equipment: Equipped with a 420MPa high-pressure pump, supplied with water by a water softener for pure water cutting. A cyclone dust removal device is installed to maintain a clean working environment. The operation unit is controlled via a human-machine interface, and a wastewater collection sump is built under the workbench for regular cleaning to maintain regional hygiene.
Advantages of the Solution:
- High Cutting Precision: Servo motors, planetary reducers, and timing belts enable precise transmission. Angle encoders provide accurate positioning, ensuring materials reach the designated positions accurately and enhancing cutting precision.
- Easy and Efficient Operation: The feeding chute is inclined at 40°, ergonomically designed for convenient manual feeding. The human-machine interface controls the operation unit, making operations precise and efficient.
- Safe, Environmentally Friendly, and Reliable: Guardrails are installed around the working area to ensure operator safety. Pure water cutting, combined with cyclone dust removal equipment and a wastewater collection sump, effectively maintains a clean and hygienic working environment.
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